1986 EZ-Go Golf Cart 36V Motor Controller Conversion Kit: Everything You Need to Know

If you own a 1986 EZ-Go Golf Cart and are looking to enhance its performance, upgrading the motor controller with a 36V Motor Controller Conversion Kit could be just what you need. This upgrade can significantly improve the efficiency, power, and overall driving experience of your classic golf cart. But before diving in, it’s important to understand exactly what this conversion entails, why it matters, and how to go about the upgrade.

In this blog post, we’ll guide you through the 36V motor controller conversion for your 1986 EZ-Go golf cart, helping you understand the benefits, steps involved, and how to achieve the best results.

What is a Motor Controller, and Why Upgrade?

The motor controller in a golf cart is the component responsible for regulating the power supplied from the battery to the motor. It plays a crucial role in controlling the cart’s speed, acceleration, and overall driving performance. In older models like the 1986 EZ-Go 36V, the factory-installed motor controller might not provide the best efficiency, performance, or responsiveness.

Upgrading to a more modern or high-performance 36V motor controller allows for:

• Increased power output for better acceleration
• Enhanced speed control for smoother rides
• Improved battery efficiency leading to longer battery life
• Greater reliability and fewer performance issues over time

A conversion kit typically includes the motor controller itself, wiring, and any additional components necessary for the installation, making the process relatively straightforward for experienced DIYers or professional golf cart mechanics.

Benefits of the 36V Motor Controller Conversion Kit

1. Improved Speed and Power The primary reason to upgrade your motor controller is to gain more speed and power. A modern controller can increase your cart’s top speed and provide better torque, especially on hilly terrain. This means more responsive acceleration, less lag when taking off, and the ability to go faster without the motor overheating.
2. Better Battery Efficiency Upgrading to a higher-quality controller helps regulate how energy is used from your 36V battery pack. This can improve battery efficiency and extend battery life, as the controller can deliver power more effectively. This is especially important for long rides, as it helps ensure you get the most out of every charge.
3. Enhanced Performance on Steep Terrain With a modern motor controller, your cart will be better equipped to tackle hills and rough terrain. The controller adjusts the power output more precisely, allowing the motor to work optimally when needed.
4. Customizable Settings Many 36V motor controllers offer the ability to adjust settings such as speed limits, acceleration rates, and more. This means you can tailor the driving experience to suit your needs, whether you prefer a smooth ride or need something with more power for rougher conditions.
5. Improved Reliability Over time, the stock controllers in older carts may wear down, affecting the reliability of your cart’s performance. A new controller can improve overall system reliability, meaning fewer breakdowns and issues on the road.

Steps to Install the 36V Motor Controller Conversion Kit

While the installation of a motor controller requires some technical knowledge, it’s definitely doable for those who have some experience with golf cart maintenance. Here’s an outline of the general steps involved in the conversion:

1. Gather the Right Tools and Parts

You’ll need:

• 36V motor controller conversion kit compatible with the 1986 EZ-Go
• Wrenches and sockets
• Screwdrivers
• Multimeter (to test wiring and connections)
• Electrical tape and wire connectors

Make sure the motor controller you purchase is specifically designed for the 1986 EZ-Go 36V model. If you’re unsure, consult with the supplier or a professional technician to confirm compatibility.

2. Disconnect the Battery

Before starting any electrical work, disconnect the battery to ensure safety. This prevents any accidental short circuits or electrical shocks while working with the cart’s wiring.

3. Remove the Old Motor Controller

• Locate the old motor controller, usually situated near the motor or underneath the seat area.
• Carefully disconnect the wires connected to the old controller. Take note of where each wire is connected to ensure proper reinstallation of the new controller.
• Remove the mounting bolts or screws holding the old controller in place and take it out.

4. Install the New Controller

• Mount the new 36V motor controller in the same location where the old one was installed.
• Reconnect the wiring to the new controller. Make sure each wire is connected properly, following the instructions provided with the conversion kit.
• Secure the controller in place using the bolts or screws provided in the kit.

5. Reconnect the Battery

Once the new controller is in place, reconnect the battery terminals. Use a multimeter to check that the wiring and connections are correct and that there’s no short circuit before proceeding.

6. Test the Golf Cart

Before you take the cart for a full test drive, do a quick check of all the components. Ensure that the controller is receiving power, and check that the motor responds to the accelerator. Start the cart and test the throttle and brakes, ensuring smooth acceleration and deceleration.

Where to Buy the 1986 EZ-Go 36V Motor Controller Conversion Kit

If you’re looking for a high-quality motor controller conversion kit for your 1986 EZ-Go golf cart, the best place to start is EZGoGolfCart.Store. This trusted online retailer offers a wide selection of parts, accessories, and kits specifically designed for EZ-Go models, including the 1986 EZ-Go 36V.

You can find a 36V motor controller conversion kit that’s compatible with your cart, along with all the other parts and tools you might need to complete the upgrade. EZGoGolfCart.Store offers OEM-quality components, ensuring that your golf cart gets the best performance, durability, and reliability.

Final Thoughts: Is the Conversion Worth It?

Upgrading to a 36V motor controller in your 1986 EZ-Go golf cart can be a game-changer in terms of performance, speed, and efficiency. Whether you’re looking to cruise the neighborhood faster, improve your cart’s reliability, or extend its lifespan, the conversion kit is an investment that pays off in the long run.

If you’re ready to give your classic EZ-Go a performance boost, consider purchasing a 36V motor controller conversion kit today. Visit EZGoGolfCart.Store for all the parts you need to get started!